New St. Louis Facility Doubles Urea Capacity

Last year, the company sold out of stabilized nitrogen.

Rising nitrogen prices have U.S. farmers hoping for increased supply in 2009. With a new stabilized urea facility in St. Louis, Lange-Stegmann is working to fill that need.

According to Jeff Whetstine, vice president of global marketing, urea is the world's most popular source of nitrogen. Since the facility will receive via barge and ship via rail, Whetstine hopes the increased distribution will make urea a popular source of nitrogen in the U.S.

"By providing higher volumes at competitive prices, urea should become even more popular here in the United States," he adds. "Plus, with Agrotain technology to help overcome the volatility of urea, there aren't the barriers for use that once existed."

The $20 million facility features a 63,000 ton storage facility, which holds urea in 15 separate bays. Lange-Stegmann employees can fill a semi in six minutes and a rail car in 17 minutes.

Previously, Lange-Stegmann operated a 37,000 ton storage facility in the same area. The new facility will provide urea to 32 rail terminals in the U.S. and Canada. In addition, the operation will serve a 200 mile radius around St. Louis via truck.

Stabilization Maximizes Efficiency

Adjacent to the urea warehouse is a stabilized nitrogen production center. With the rapid increase in nitrogen prices, Whetstine says the Agrotain-brand stabilized urea has sold extremely well.

"We sold out of inventory this season in April for SUPERU, UFLEXX and UMAXX," Whetstine notes. "These products will be produced at the new stabilized nitrogen center and we anticipate that we will reach maximum capacity in the second year."

Dan Kuttenkuler, project manager, says the stabilized urea is produced using a falling curtain granulation process, which layers stabilizer onto seed urea. Once the product is ready for shipment, an infrared system gauges how much nitrogen is present in each granule.

The facility will produce 12 tons of stabilized nitrogen per hour, from sizes of 150 size guide number to 280 sgn, and possibly larger. Kuttenkuler estimates the facility will produce 125,000 tons of stabilized urea annually.

At 30 lbs. per acre, 125,000 tons would cover more than 8 million acres. Whetstine notes, "If this volume was sold as SUPERU in the Southern Illinois corn market, it would cover one million acres."

Considering urea typically loses an average of 30% of its nitrogen before it's incorporated, Whetstine notes the 125,000 tons is more like 178,000 tons of conventional urea.

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